The Plantweb Insight Heat Exchanger application provides in-depth monitoring of shell and tube heat exchangers by analyzing plant sensor data gathered through existing infrastructure.
Leveraging pre-built algorithms based on decades of process experience and industry-vetted analytics, this solution delivers reliable predictive diagnostics.
Reduce Production Loss
Predictive and continuous heat exchanger monitoring helps optimize cleaning for enhanced production and energy efficiency.
Cut Maintenance Costs
Automated monitoring reduces costs caused by reactive maintenance.
Proactively Monitor KPIs
Continually calculate and track key performance indicators like fouling, heavy duty, and heat transfer coefficient.
Insufficient Monitoring Has Impact on Operations
Heat Exchanger Failures Have a Major Business Impact
Unnoticed or increased heat exchanger fouling causes degraded performance and energy efficiency.
Reactive maintenance results
in 50% higher costs than preventative maintenance.*
Poor equipment reliability impacts HSSE in the form of safety incidents, regulatory fines and process shut downs.
Avoid Costly Damage with Greater Visibility
Fouling Monitoring provides early indication of fouling by comparing current heat transfer coefficient with baseline (newly cleaned).
Heat Duty Monitoring quickly recognizes when heating requirements change.
Cleaning Recommendations are based on high fouling and high dP or lost energy costs.
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